The aroma of summer barbecues is simply irresistible, and now you can enjoy that bliss year-round with my Crispy Homemade Barbecue Potato Chips! This recipe not only brings the bold flavors of your favorite barbecue sauce to each satisfying crunch but also offers three fantastic cooking methods—air frying, baking, or deep frying. Whether you’re looking for a quick snack or a crowd-pleasing party treat, these chips are the ultimate homemade solution. They’re low-carb, gluten-free, and fully customizable, so you can experiment with spices and textures to match your taste. Plus, you’ll be skipping the preservatives and additives found in store-bought versions! What will you choose to season them with? Let’s dive in!

Why are homemade chips better?
Crispiness: Experience the delightful crunch of freshly made chips, which far surpasses anything from a bag.
Flavorful: Infuse your barbecue chips with your favorite seasonings—customization is key!
Healthy Choices: Skip the preservatives—your homemade version is lower in carbs and gluten-free.
Versatile Cooking: Choose from air frying, oven baking, or deep frying for the perfect texture every time.
Quick and Easy: In just a few minutes, you can whip up a delicious snack that’s sure to impress guests during parties or casual get-togethers. Don’t forget to pair them with your favorite dip alongside a refreshing Greek Potato Salad for a fun party platter!
Barbecue Potato Chips Air Fryer Ingredients
• Discover the essentials for your perfect chip!
For the Chips
- Potatoes – Choose Russet or Yukon Gold for optimal crunch and flavor.
- Vegetable Oil – Essential for frying or brushing; choose olive oil for baking.
- BBQ Seasoning – Elevate your chips’ flavor; homemade or store-bought, both are excellent.
For Homemade BBQ Seasoning
- Smoked Paprika – Adds a rich, smoky flavor; perfect for crafting your own seasoning blend.
- Garlic Powder – Infuses a savory depth to your chips.
- Salt – Balances the flavors and enhances the overall taste.
Feel free to get creative with the ingredients to make your BBQ Potato Chips Air Fryer experience uniquely yours!
Step‑by‑Step Instructions for Barbecue Potato Chips Air Fryer
Step 1: Slice Potatoes
Start by washing and peeling your chosen Russet or Yukon Gold potatoes. Using a mandoline slicer, cut them into thin, even slices. Aim for about 1/16 inch thick to ensure they crisp up nicely. Spread the slices out on a clean surface, taking care not to overlap them to allow for even cooking in the air fryer.
Step 2: Soak
Next, place your potato slices in a large bowl of cold water and let them soak for 30 minutes. This process helps to remove excess starch, which is key for achieving that perfect crunch. While your potatoes are soaking, preheat your air fryer to 400°F (200°C) to prepare for cooking.
Step 3: Pat Dry
Once the soaking time is up, drain the potato slices and use paper towels to pat them dry thoroughly. This step is essential, as any moisture left on the chips can lead to sogginess. Arrange the dry slices in a single layer on a clean surface or tray, ready for seasoning and cooking.
Step 4: Season
Drizzle a light coating of vegetable oil over the potato slices. Carefully toss them to ensure an even distribution of oil. Next, sprinkle your BBQ seasoning generously on both sides of the chips. Don’t be shy with the flavor—these Barbecue Potato Chips Air Fryer require a tasty kick to elevate their crunch.
Step 5: Air Fry
Arrange the seasoned potato slices in the air fryer basket in a single layer, making sure they aren’t overcrowded. Cook the chips at 400°F (200°C) for approximately 10-15 minutes. Halfway through, shake the basket gently to promote even cooking. Keep an eye on their color; they should turn golden brown and crisp up beautifully.
Step 6: Cool and Serve
Once done, remove the chips from the air fryer and transfer them to a plate lined with paper towels to absorb any excess oil. Allow them to cool slightly, which will help them become even crispier. Serve immediately with your favorite dip, and savor the delicious homemade barbecue flavors of your air-fried potato chips!

How to Store and Freeze Barbecue Potato Chips
Airtight Container: Keep leftover barbecue potato chips in an airtight container at room temperature for up to 3 days to maintain their crispiness.
Freezer: If you want to store them longer, freeze the chips in a single layer on a baking sheet first, then transfer to a freezer-safe bag for up to 1 month.
Reheating: To revive frozen chips, reheat in the air fryer or oven at 350°F (175°C) for about 5-10 minutes until crispy again.
Avoid Humidity: Always ensure the chips are completely cool before storing to prevent moisture buildup, which can lead to sogginess.
Expert Tips for Barbecue Potato Chips Air Fryer
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Slice Evenly: Using a mandoline guarantees uniform thickness, which is essential for even cooking and consistent crispiness.
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Soak for Crispiness: Soaking the potato slices removes excess starch, ensuring your barbecue potato chips air fryer turn out extra crunchy—don’t skip this step!
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Dry Thoroughly: After soaking, make sure to pat the slices dry completely. Any moisture left can lead to soggy chips, defeating their purpose.
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Watch the Timing: Air fryer cooking times can vary; monitor closely to achieve that perfect golden-brown color without burning. Adjust cooking times as needed!
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Experiment with Seasonings: Don’t hesitate to get creative! Try adding smoked paprika or even a sprinkle of cheese to customize your barbecue flavor.
Make Ahead Options
Crispy Homemade Barbecue Potato Chips are perfect for meal prep and can save you time during busy weeknights! You can slice and soak the potatoes up to 24 hours in advance, storing them in cold water in the refrigerator to keep them fresh and prevent browning. Make sure to pat them dry thoroughly before seasoning to maintain that desired crunch. If you prefer, you can also prep your BBQ seasoning in advance and keep it in an airtight container for up to 3 days. When you’re ready to enjoy your Barbecue Potato Chips Air Fryer, simply season the dried slices and air fry them as instructed for fresh, delicious chips that taste just as good as if made on the spot!
Barbecue Potato Chips Air Fryer Variations
Dive into the endless possibilities of customizing your chips with these fun twists and swaps that will excite your palate!
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Sweet Potato Chips: Opt for sweet potatoes instead of regular ones, giving your chips a naturally sweet flavor that’s both delicious and nutritious.
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Spicy Kick: Add a sprinkle of cayenne pepper or chili powder to your BBQ seasoning for an extra zing that will tantalize your taste buds!
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Zesty Lemon Pepper: Mix lemon zest and black pepper into the seasoning for a bright, fresh flavor that complements the BBQ perfectly.
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Herbed Delight: Introduce dried herbs like rosemary or thyme for a fragrant, earthy twist. These herbs will elevate your chips to gourmet status!
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Dairy-Free Alternative: Use nutritional yeast instead of traditional cheese seasoning for a cheesy flavor that’s plant-based and healthy. You can sprinkle it over the chips right after air frying.
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Crunchy Toppings: After your chips are air-fried, toss them with crushed nuts or seeds for an extra layer of crunch and flavor. It adds a delightful texture that everyone will love!
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BBQ Sauced Chips: Brush the air-fried chips lightly with homemade or store-bought BBQ sauce just before serving for a saucy, finger-licking treat!
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Loaded Style: Turn your chips into a loaded snack by topping them with guacamole or sour cream, Combinations are endless, and they pair beautifully with Sausage Sweet Potatoes for a hearty game-day spread!
Feel free to play with these variations and bring your own flavors to the table. Happy cooking!
What to Serve with Crispy Homemade Barbecue Potato Chips?
Discover the perfect pairings that will elevate your chip experience to new heights and provide an unforgettable snack or meal.
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Creamy Guacamole: The rich creaminess complements the crunchy chips perfectly, creating a satisfying contrast. A hint of lime in the guacamole brightens every bite.
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Spicy Salsa: Fresh, zesty salsa adds a delightful kick and vibrant flavor, making it an ideal dip to enhance your barbecue chips’ savory taste.
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Tangy Ranch Dip: Cool and creamy ranch dressing balances the smokiness of the chips, providing a refreshing burst with each dip.
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Cheesy Queso: Warm, gooey cheese dip is always a crowd-pleaser, adding indulgence to the crunch of your homemade chips for a party vibe.
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Crisp Veggie Platter: Fresh veggie sticks like carrots and bell peppers provide a crunchy contrast, offering a fresh counterpoint to the rich flavors of the chips.
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Light Summer Salad: A light, refreshing salad can balance the richness of the barbecue flavors. Consider arugula with lemon vinaigrette for a vibrant touch.
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Craft Beer: Pair your chips with a cold craft beer; the hoppy bitterness plays beautifully against the smoky sweetness of the barbecue seasoning.
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Lemonade Iced Tea: A refreshing twist of iced tea with lemon balances the heat and spices of your chips, providing a thirst-quenching companion.
These pairings will not only enhance your crispy homemade barbecue potato chips but also create an inviting spread that friends and family will surely enjoy!

Barbecue Potato Chips Air Fryer Recipe FAQs
How do I choose the right potatoes for my barbecue chips?
Absolutely! For the best results in your barbecue potato chips air fryer, I recommend using Russet or Yukon Gold potatoes. These varieties have a high starch content which provides the ideal crunch and flavor. You want to avoid waxy potatoes, like red or new potatoes, as they won’t crisp up as nicely.
How should I store my leftover barbecue chips?
Very good question! Store any leftover barbecue potato chips in an airtight container at room temperature for up to 3 days. This will help keep them crispy. I often suggest placing a piece of parchment paper in the container to absorb excess moisture. For the best crunch when storing, avoid any contact with humidity.
Can I freeze my barbecue potato chips?
Yes, you can! To freeze your barbecue potato chips, first spread them in a single layer on a baking sheet and place them in the freezer for about an hour, or until they’re frozen solid. After that, transfer them to a freezer-safe bag, where they’ll keep well for up to 1 month. When you’re ready to enjoy them, just reheat in the air fryer at 350°F (175°C) for 5-10 minutes until they’re crispy again.
What can I do if my chips turn out soggy?
Don’t worry! If your barbecue potato chips end up soggy, it’s often due to not drying the slices thoroughly before cooking. In the future, make sure to pat them dry with paper towels after soaking. Also, check that you’re not overcrowding the air fryer basket; giving them enough space allows hot air to circulate properly, producing crispier chips. If they’re already cooked, re-crisp them in the air fryer at 350°F (175°C) for about 5 minutes.
Are these chips suitable for people with dietary restrictions?
Yes! These barbecue potato chips are naturally gluten-free and low-carb, which makes them a great choice if you’re looking for healthier snack options. If you’re preparing them for someone with specific allergies, always make sure to check the ingredient labels for your BBQ seasoning and oils to ensure they are safe for everyone.

Crispy Barbecue Potato Chips Air Fryer Made Easy at Home
Ingredients
Equipment
Method
- Wash and peel the potatoes. Slice them into thin, even slices using a mandoline.
- Soak the potato slices in a large bowl of cold water for 30 minutes.
- Drain and pat the potato slices dry with paper towels.
- Drizzle oil over the slices and toss to coat evenly. Sprinkle BBQ seasoning on both sides.
- Place potato slices in a single layer in the air fryer basket and cook at 400°F (200°C) for 10-15 minutes.
- Remove the chips and let cool on a plate lined with paper towels to absorb excess oil.

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